Umshini wokugaya ovundlile onesisiki sokugaya esiyicylindrical
Indiza yomshini ephezulu.Amazinyo okusika asakazwa kumjikelezo we-milling cutter, futhi ahlukaniswe abe amazinyo aqondile kanye nezinhlobo ezimbili ngokuya ngesimo sezinyo.Kunamazinyo aluhlaza namazinyo amahle.I-helical coarse tooth milling cutter inamazinyo ambalwa, amandla amazinyo aphezulu kanye nesikhala esikhulu sokubamba i-chip, esilungele umshini onzima;I-Fine tooth milling cutter ifaneleka ukuqeda.Isisiki sokugaya ubuso: sisetshenziselwa
Umshini wokugaya umile Umshini wokugaya Umshini wokugaya uGantry
Endizeni yokucubungula ephezulu, kukhona amazinyo okusika ebusweni bokugcina kanye nesiyingi, futhi kukhona namazinyo amaholo namazinyo amahle.Isakhiwo sayo sinezinhlobo ezintathu: uhlobo olubalulekile, uhlobo olufakiwe kanye nohlobo olulungisekayo.
End mill: Isetshenziselwa ukukhanda imisele kanye nezindawo zezinyathelo, njll. Amazinyo okusika akusiyingi nobuso bokuphela, futhi awakwazi ukuphakela ngalapho asebenza khona.Lapho i-EI-milling cutter inezinyo lokugcina elidlula phakathi nendawo, ingadliwa nge-axially (imvamisaEnd umsiki wokugaya ubizwa nangokuthi;ukhiye;ingadliwa nge-axially).
I-milling cutter emithathu eseceleni: Isetshenziselwa ukucubungula imifantu ehlukahlukene kanye nezindawo zezinyathelo, ezinamazinyo okusika nhlangothi zombili kanye nesiyingi.
I-angle milling cutter: isetshenziselwa imifantu yokugaya ene-engeli ethile, okuhlanganisa i-engeli eyodwa kanye
Umsiki wokugaya ama-engeli amabili⑥
I-saw blade milling cutter: Isetshenziselwa ukucubungula nokunqamula umsebenzi izingcezu, futhi kukhona amazinyo amaningi okusika esiyingini sawo.Ukuze unciphise ukungqubuzana ngesikhathi sokugaya, kunezinhlangothi ezimbili zamazinyo okusika.Ngaphezu kwalokho Ukhiye indlela yokugaya umsiki
I-Dovetail milling cutter,I-T-slot milling cutter kanye nezinhlobonhlobo I-milling cutter eyakhiwe II.Ihlukaniswe ngokusho kwesakhiwo se-milling cutter: uhlobo olubalulekile: umzimba wokusika kanye namazinyo wokusika enziwa abe munye.Integral welding izinyo uhlobo: for izinyo umsiki.
Ingxubevange eqinile
Noma ezinye izinto zamathuluzi ezingagugi, nasemzimbeni wamathuluzi.Uhlobo lokufaka: amazinyo okusika aboshwe emzimbeni womsiki ngokucindezela ngomshini.Amazinyo okusika ashintshwayo angaba yinhloko yokusika yonke into yokusika noma inhloko yokusika yezinto zokusika ezishiselayo.Umsiki wokugaya onekhanda lokusika elifakwe emzimbeni womsiki ubizwa ngokuthi
Ukucija kwangaphakathi
Ifomula;Ikhanda lethuluzi eligaywe ngokwehlukana ku-fixture libizwa
Ukugaya kwangaphandle④
Uhlobo olunenkomba: Lesi sakhiwo sisetshenziswe kabanzi ukusika i-face milling, i-end milling cutter kanye ne-3 side milling cutter.
Intengo yokufaka yokugaya nokuhlukaniswa
Kufanele ukuthi uzwile ngokufakwa kokugaya, kodwa awazi okuningi mayelana nokufakwa kokugaya.Eqinisweni, i-milling insert iyithuluzi elijikelezayo elinezinyo lokusika elilodwa noma ngaphezulu.Izinyo elingemuva le-milling cutter linezinhlobo ezintathu: umugqa oqondile, ijika nomugqa ophukile, ongahlangabezana nezidingo zabantu abahlukene.Manje sekunabakhiqizi nabathengisi abaningi e-China abaqala ukukhiqizela abantu abasiki bemishini.Amanani emakethe ezinhlobo ezahlukene zenyama entsha nawo ahlukile.Manje ake sethule kafushane amanani nezigaba zabasiki bezigayo emakethe.
Intengo yokufaka yokugaya
I-Milling cutter iyisisiki esijikelezayo esinezinyo elilodwa noma ngaphezulu lokusika lokugaya.Ngesikhathi sokusebenza, izinyo ngalinye lokusika lizonqamula isabelo somsebenzi ucezu ngezikhathi.I-Milling cutter isetshenziselwa ikakhulukazi indiza yomshini, isinyathelo, i-groove, indawo eyakhiwe kanye nomsebenzi wokusika ucezu emshinini wokugaya.Intengo yokuthengisa emakethe ingaphezu kwe-yuan (inethiwekhi yomthombo, ngereferensi kuphela).
Ukusetshenziswa komshini wokugaya
Ngokuvamile ihlukaniswe ngokuthi:
1. I-Flat end milling cutter, yenza ukugaya, susa izikhala eziningi, bese uqedela ukugaya indiza encane evundlile noma ikhonsathi.
2. I-ball end milling cutter ye-semi finish milling kanye nokuqeda ukugaya kwendawo egobile;Umsiki wokugaya amabhola amancane angaqeda ukugaya ama-chamfer amancane asendaweni ewumqansa/izindonga eziqondile kanye ne-contour engajwayelekile.
3. Umsiki wokugaya oyisicaba unama-chamfer, angasetshenziselwa ukugaya ama-rough ukususa izikhala eziningi, kanye nokugaywa kahle kwama-chamfer amancane ezindaweni eziyisicaba (ezihlobene nendawo engumqansa).
4. Ukwakha i-milling cutter, okuhlanganisa i-chamfering cutter, i-milling cutter noma i-drum cutter, i-tooth cutter kanye ne-R yangaphakathi.
5. Umsiki we-Chamfer.Ukuma kwe-chamfer cutter kufana ne-chamfer cutter, ehlukaniswe yaba yi-milling cutter ye-circular chamfer ne-oblique chamfer.
6. Umsiki omise okwe-T, ongagaya umsele omise okwe-T.
7. Umsiki wohlobo lwezinyo, ukugaya izinhlobo ezahlukene zamazinyo, njengamagiya.
Ukuhlukaniswa kokufakwa kokugaya
Umsiki obukhali wokugaya izinyo
Ibhande lonqenqema oluwumngcingo ligaywa endaweni yokusika emuva ukuze kwakheke i-engeli yangemuva.Ngenxa yokuthi i-engeli yokusika inengqondo, impilo yayo yesevisi iphakeme.Izinyo elingemuva le-tooth milling cutter linezinhlobo ezintathu: umugqa oqondile, ijika kanye nomugqa ophukile.Izinyo eliqondile emuva livame ukusetshenziselwa umsiki wokugaya izinyo elihle.Amandla wezinyo lokusika lezinyo eligobile neliphukile lihle, futhi lingathwala umthwalo osindayo wokusika.Ijwayele ukusetshenziselwa umsiki wokugaya izinyo.
Ikhulula i-milling cutter
Ingemuva le-Archimedes helix lifakwe ezinyo elingemuva le-Archimedes helix ngokukhulula (noma ukugaya).Ukuphela okubuthuntu kwesisiki sokugaya kudinga kuphela ukuphinda kugaywe ngaphambili, okungagcina isimo sezinyo sokuqala singashintshile.Isetshenziselwa ukwenza ama-milling cutter anomumo ahlukahlukene njengabasiki begiya.
Eminyakeni yakamuva, imboni yokukhiqiza yaseChina ithuthuke ngokushesha ngokwethulwa kwe-Made in China emhlabeni.Ngaphezu kwalokho, kuzokwenziwa izinqubo ezihlukahlukene zokumba nokusika lapho kukhiqizwa imishini.Izinto zokusika zendabuko azinayo nje impilo yesevisi emfushane, kodwa futhi zinekhwalithi yokusika empofu kakhulu.Nokho, ukuvela komshini wokugaya kuyixazulula le nkinga.Ukufakwa kokugaya kungasetshenziselwa ukucubungula ama-grooves, izindawo ezibunjiwe, ukusika umsebenzi izingcezu, njll
Ivolumu yokuthengisa emakethe ishisa kakhulu.Intengo nokuhlukaniswa kokufakwa kokugaya kungaqondwa.
Yiziphi amaphuzu abalulekile okugaya?
1. Abasebenzi kufanele bagqoke izingubo zokusebenza ezimpintshayo eziboshwe ngokhafu;Amaqabane wesifazane kufanele agqoke izigqoko zokuzivikela;Gqoka izibuko zokuzivikela ngesikhathi sokugaya ngesivinini esikhulu;Gqoka imaski lapho ugaya insimbi;Akuvunyelwe ngokuphelele ukugqoka amagilavu ngesikhathi sokusebenza ukuvimbela izandla ukuthi zingagoqeki phakathi kwe-rotary cutter nomsebenzi. ucezu.
2. Ngaphambi kokusebenza, hlola ukuthi zonke izingxenye kanye nemishini yokuphepha yomshini wokugaya iphephile futhi inokwethenjelwa;Hlola ukuthi ingabe ukuphepha nokuthembeka kwezingxenye zikagesi zempahla zilungile yini.
3. Lapho ulayisha futhi uthulula umsebenzi izingcezu, i-worktable kufanele isekelwe endaweni ephephile.Lapho usebenzisa isikrufu ukubophela umsebenzi izingcezu, isiqondiso samandla kufanele sigweme i-milling cutter ukuvimbela isikrufu ukuthi singashayi i-cutter noma i-fixture lapho ishelela.
4. Uma ufaka futhi uhlakaza i-milling cutter, kuyadingeka ukuyipheqa ngephedi elikhethekile, futhi ungabambi i-milling cutter ngqo ngesandla sakho.
5. Lapho ukugaya umsebenzi ongavamile izingcezu nokusebenzisa ama-vises, amakhanda ahlukanisayo kanye nezinto ezikhethekile zokubamba umsebenzi izingcezu, isikhungo samandla adonsela phansi omsebenzi ongajwayelekile izingcezu nama-vises, amakhanda ahlukanisayo kanye nezinto ezikhethekile kufanele zibekwe phakathi kwebhentshi lomsebenzi ngangokunokwenzeka ukuze ugweme amandla angalingani ebhentshini lokusebenzela kanye nokuguqulwa.
6. Ngesikhathi sokugaya okuphakelayo okusheshayo noma okuzenzakalelayo, akuvunyelwe ukuhambisa ithebula lokusebenza kuzo zombili iziphetho ukugwema ukuchoboza induku yesikulufu.
7. Uma ithuluzi lomshini lisebenza, alivunyelwe ukulungisa nokulinganisa umsebenzi ucezu futhi ushintshe indlela yokugcoba ukuvimbela izandla ukuthi zingalithinti ithuluzi futhi zilimaze iminwe.
8. Ungabhuleki ngesandla ngaphambi kokuba i-milling cutter ime ngokuphelele.
9. Ungawasusi ama-chips ngesandla noma uwafuthe ngomlomo ngesikhathi sokugaya ukuze uvimbele ama-chips ukuthi angalimazi isikhumba namehlo.
10. Esimeni sokuphakelayo okusheshayo okunenjini, i-clutch yesondo lesandla izovulwa ukuvimbela ukulimala okudalwe ukuzungezisa ngokushesha kwesondo lesandla.
11. Uma uhlehlisa ithebula lokusebenza, misa isibambo esihlehlayo endaweni emaphakathi kuqala, bese uhlehla.Ukuhlehla okuqondile akuvunyelwe.
12. Lapho ukhiye wokugaya indlela shafts noma ukusika umsebenzi omncane izingcezu, kwenqatshelwe ngokuphelele ukulimaza ikhanda elihlukanisayo noma itafula lokusebenza.
13. Lapho kugaywa indiza, ikhanda lokusika elinamakhanda okusika angaphezu kwamane kufanele kusetshenziswe, futhi imingcele yokusika efanele kufanele ikhethwe ukuvimbela ithuluzi lomshini ekukhiqizeni ukudlidliza ngesikhathi sokugaya.
14. Ngemva kokusebenza, yeka i-worktable endaweni emaphakathi bese uphonsa itafula eliphakamisayo liye endaweni ephansi kakhulu.
15. Emshinini wokugaya ome mpo we-CNC, ukukhethwa kwangaphambili kohlelo lomsebenzi olufanele, isivinini sokuphotha, isiphakeli samathuluzi, ithrekhi yokunyakaza kwamathuluzi, i-offside eqhubekayo nezinye izinto kuzokwenziwa ngokwezidingo zenqubo ngaphambi kokusebenza.Beka inkinobho kagesi endaweni "yokuqondanisa" ukuze uqalise ukuhlolwa.Ngemuva kokuqinisekisa ukuthi ayikho inkinga, beka inkinobho kagesi endaweni ezenzakalelayo noma e-semi-automatic ukuze isebenze.
Indlela yokwahlulela ukuthi i-milling cutter blade ingasetshenziswa ngokuqhubekayo
1) Ukudlidliza komshini wokugaya kuyaqina, noma kwenza umsindo ongajwayelekile, noma ukusetshenziswa kwamandla kwethuluzi lomshini kukhuphuka ngo-10% ~ 15%;
2) Ikhwalithi yendawo eyenziwe ngomshini yomsebenzi ucezu ngokusobala luyancipha, futhi ukunemba kobukhulu kuncipha;
3) Umsebenzi ucezu onqenqemeni luphinde lwaqala kabusha i-burr noma ukuxebuka;
4) Lapho umshini nge-carbide milling cutter, kwenzeka into engathi sína yenhlansi;
5) Umbala wokusika ushintshile ngokusobala, noma ukwakheka kokusika kukhubazekile.
Ukuthuthukiswa nokugcinwa kwe-CNC lathe tool~~, amaphuzu aphezulu
Indlela yokugaya i-milling cutter ngendlela efanele?
1. Cwilisa itshe lokugaya emanzini umzuzu owodwa kuya kwemihlanu.Uma kunamafutha, sebenzisa amafutha emifino noma amanye amafutha njengamafutha.
2. Lungisa itshe lokugaya ngokhuni noma isisekelo.
3. Cindezela i-blade etsheni lokugaya nge-engeli engu-15 degrees.
4. Gaya kusuka kwesokunxele kuya kwesokudla noma kwesokudla kuya kwesokunxele.Kulula ukugoqa ummese ngaphandle kokuhlela phezulu naphansi, futhi ukugaya akulingani.
5. Lapho ukukhanya nobukhali be-blade kuqala ukwanda, ingapholishwa futhi ngobuningi obuphansi.
Umshini wokulola itshe elisetshenziselwa ukulola imibese.Noma yiliphi idwala lesihlabathi lingalola - idwala lesanti elimpunga lingase libe lingcono kakhulu.I-quartz nayo inhle, kodwa ayivamile kakhulu.I-Granite iyatholakala futhi.Isihluthulelo siwukuthi i-blade ecijile kufanele ibe bukhali futhi ihlale isikhathi eside, futhi akulula ukubangela ukuntuleka kokungqongqoza.
Yiziphi izindlela zokusebenzisa namakhono okugcina umsiki wezinkuni kanye nomsiki wokugaya?
Ukuze ufeze inhloso oyidingayo, qiniseka ukuthi usebenzisa ithuluzi elinomkhawulo omfushane ngangokunokwenzeka.Uma unqenqema lokusika lude kakhulu noma umzimba wamathuluzi umude kakhulu, kuzodala ukudlidliza nokuphambuka ngesikhathi somshini, okuzoholela ekulimaleni kwamathuluzi futhi kuthinte ikhwalithi yomshini.Sincoma ukusebenzisa amathuluzi anama-diameter ama-shank amakhulu.
1. Izinyathelo zokuphepha
(1) I-woodworking milling cutter yakhelwe ngokukhethekile imishini yokubaza ephathekayo kanye nedeskithophu, futhi ayikwazi ukusetshenziselwa umshini wokubhoboza kagesi, imishini yokumba neminye imishini.
(2) Umsiki anganikeza indawo ebushelelezi yokhuni oluqinile, ukhokho, ibhodi lokwenziwa nezinye izisebenzi ezilungisa izinkuni, kodwa gwema ukucubungula ithusi, insimbi nezinye izinto zensimbi nesihlabathi, amatshe nezinye izinto ezingezona ukhuni.
(3) Ijakhethi enobukhulu obufanele kufanele isetshenziswe, ngoba ibhantshi eligugile kakhulu, elinganele ngokwanele kanye ne-taper emgodini ongaphakathi alikwazi ukunikeza amandla anele okubamba, angabangela ukudlidliza noma isibambo samathuluzi siphuke futhi sindize.
(4) Ungacabangi ukuthi ibhantshi elisha kufanele liphephe futhi lithembeke.Uma amamaki okuxhumana angalingani noma ama-grooves atholakala ku-shank yamathuluzi ngemva kokuba ithuluzi liboshwe, kubonisa ukuthi kukhona ukushelela futhi imbobo yangaphakathi yejazi ikhubazekile.Ngalesi sikhathi, ijazi kufanele lishintshwe ngokushesha ukuze kugwenywe izingozi.
(5) Ngemuva kokuthi ithuluzi liboshiwe, uma kutholakala ukuthi ithuluzi liphelile ngesikhathi sokusebenza, umshini kufanele umiswe ngokushesha, futhi ithuluzi kufanele liboshwe ngokuphindaphindiwe izikhathi eziningana, ukuze isibambo samathuluzi sithinte ngokugcwele ibhantshi. , bese umsebenzi usungenziwa.
(6) I-shank yamathuluzi kufanele ihlangane kahle nejakhethi.I-shank yamathuluzi kufanele ifakwe ngokuphelele ejazini futhi iqiniswe ngokuqinile, ukuze inikeze amandla okwanele okubamba ithuluzi.Ingxenye encane kuphela ayikwazi ukufakwa ejazini, ngaphandle kwalokho isibambo sethuluzi singase siphuke futhi ithuluzi lingase lonakaliswe.
(7) Sebenzisa idivayisi efanele yokuvikela amehlo nezindlebe phakathi nokusebenza
(8) Umzimba, izingubo nezinye izingubo akufanele zisondele kummese emsebenzini
2. Khetha inani elifanele lokusika
(1) Ijubane lokusika lezinto ezahlukene zokhuni libaluleke kakhulu empilweni yesevisi yamathuluzi kanye nekhwalithi yokucubungula izingcezu zezinkuni.Imingcele yokusika enengqondo yenza ukucubungula kube lula, kube ngcono futhi kuphephe.
(2) Ukusika ngesivinini esiphezulu kungasetshenziselwa ukhuni olujwayelekile, futhi ukusika isivinini esiphansi nokunciphisa isivinini kusengaphambili kungcono ngokhuni oluqinile namathuluzi anobubanzi be-blade enkulu.Isivinini sokushayela kufanele sibe esimaphakathi, singasheshi noma singanensa, futhi kufanele sizinze.Uma kukhona ukuhlala ohlelweni lokusika, ithuluzi lizoshiswa futhi impilo yesevisi yethuluzi izoncishiswa kakhulu.
(3) Ijubane lokusika lincike kulezi zici ezintathu ezilandelayo: 1. Impahla yokhuni: 2. Uhlobo kanye nokucaciswa kwamathuluzi: 3. Izinsiza
(4) Uma kusetshenziswa ama-diameter ama-diameter amakhulu, ukukhanda kungaqedwa ngokuphakelayo okuningana, okungathuthukisa impilo yesevisi yabasiki futhi kwenze ukusebenza kuphephe.Abasiki abakhulu be-diameter ngokuvamile basebenzisa imishini yedeskithophu yeqophelo eliphezulu
3. Ukugcinwa kwamathuluzi.
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Isikhathi sokuthumela: Oct-20-2022